Product Introduction
The Pallet Handling Robot (CRP-RA20-12) is designed specifically for pallet stacking in logistics warehousing and at the end of production lines. Its high payload capacity and intelligent control technology enable efficient palletizing and depalletizing of pallets, facilitating automated upgrades in manufacturing and warehousing logistics.
Functional Features
● Compact and powerful, efficient palletizing.
Featuring a lightweight and compact design, the machine boasts a sleek yet powerful payload, easily handling the stacking needs of various palletized goods. The slender wrist structure and high-rigidity robotic arm maintain stability when palletizing multiple layers, preventing goods from tilting or collapsing.
● High-speed protection for harsh environments.
Equipped with a high-speed motor and advanced transmission system, the machine boasts a 30% increase in cycle speed compared to traditional palletizing equipment, meeting the high-paced operations of logistics sorting lines. Its IP67 rating protects against dust and moisture in storage environments, ensuring stable operation even in cold chain and humid warehouses.
● Flexible expansion for diverse scenarios.
Standardized mounting holes on the J2/J3/J4 axes enable quick installation of accessories such as pallet clamps and load cells. The J3 axis features integrated I/O ports and dual-circuit air tubing, allowing it to connect to conveyor lines or barcode scanning equipment, achieving fully automated pallet handling. Intelligent Control, Precision and Stability
A new PID control algorithm combined with dynamic compensation technology ensures the robot's responsiveness when handling heavy pallets, achieving a positioning accuracy of ±0.08mm. Gravity compensation automatically adapts to varying cargo weights, preventing tipping risks caused by center-of-gravity shift during palletizing.
● Safety Redundancy, Reliable Operation
An independent emergency stop panel and dual-circuit relay design trigger braking within 0.1 seconds in the event of an emergency, ensuring operator and equipment safety. A built-in three-phase filter effectively isolates industrial power grid interference, ensuring stability during long-term, continuous palletizing operations.
● Optimized Algorithms, Long-Term Durability
The motion control algorithm deeply integrates dynamic models, automatically adjusting the operating trajectory based on the pallet load. This improves palletizing efficiency while reducing mechanical wear. Key components have a lifespan of over 80,000 hours, minimizing downtime and maintenance costs.
Robot Body Technical Parameters
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Model |
CRP-RA20-12 |
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Arm form |
Vertical multiple joints |
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Degree of freedom |
6 axis |
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Maximum payload |
12kg |
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Maximum travel |
Axis1 |
Ground/upside down mounting -170°~170°,wall mounting-30°~30° |
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Axis2 |
-150°~85° |
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|
Axis3 |
-85°~150° |
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Axis4 |
-190°~190° |
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Axis5 |
-135°~135° |
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Axis6 |
-360°~360° |
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Maximum speed |
Axis1 |
210°/S |
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Axis2 |
210°/S |
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Axis3 |
265°/S |
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Axis4 |
420°/S |
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Axis5 |
420°/S |
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Axis6 |
885°/S |
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Allowable torque |
Axis4 |
55N.m |
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Axis5 |
55N.m |
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Axis6 |
32N.m |
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Allowable moment of inertia |
Axis4 |
2.3kg.m2 |
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Axis5 |
2.3kg.m2 |
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Axis6 |
1.7kg.m2 |
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Robot body weight |
250kg |
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Maximum reaching distance |
1835.6mm |
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Repeated positioning accuracy |
±0.08mm |
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Installation mode |
Ground, upside down mounting, wall mounting |
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Body |
Reserved IO |
16Pin |
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Reserved gas |
2*φ8mm |
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Installation environment |
Ambient temperature |
0~45℃ |
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Relative humidity |
20%~80%RH(no condensation) |
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Vibration |
Under0.5G |
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Others |
Robot installation must be away from: flammable or corrosive liquids or gases, electrical sources of interference |
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IP level |
Body IP54 , Wrist IP67 |
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Advantage features |
Compact structure, high speed, high precision, high expansibility and easy operation |
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Application |
Handling, cutting, marking. polishing,assembly |
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Electric cabinet configuration |
G9A |
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Installation Interface Diagram
Motion Range Diagram
FAQ
Q: What pallet sizes does the Pallet Handling Robot (CRP-RA20-12) handle?
A: This pallet handling robot accommodates standard pallet sizes commonly found in warehouses (such as 1200mm × 1000mm and 1200mm × 800mm). By adding customized pallet fixtures via the reserved mounting holes on the J2/J3/J4 axes, it can also accommodate odd-shaped or non-standard pallets, meeting the pallet handling needs of various industries.
Q: Can this robot ensure the stability of stacked goods when handling pallets?
A: Yes. The CRP-RA20-12 features gravity compensation, automatically adjusting the robot arm's posture based on the weight of the pallet's cargo, preventing tipping due to center of gravity shift. Furthermore, the high-rigidity robot arm, coupled with precise PID control technology, maintains smooth operation during pallet stacking and depalletizing, ensuring that stacked pallets are neatly and stably stacked.
Q: Can the CRP-RA20-12 operate properly in cold chain or humid storage environments?
A: Yes. This pallet handling robot has an IP67 rating, effectively resisting moisture and condensation in cold chain environments, as well as dust contamination found in ordinary warehouses. This prevents internal components from becoming damp or clogged by dust, ensuring continuous and stable operation in all types of harsh warehouse environments.
Q: How does the collision detection function specifically work in pallet handling scenarios?
A: When the CRP-RA20-12 contacts a shelf, conveyor line, or other equipment while handling a pallet, the collision detection system immediately triggers the robotic arm to slow down or stop. This prevents the pallet and cargo from tipping over due to collision, and also protects the robot itself and surrounding storage equipment from damage, thereby reducing production losses.
Q: What automated linkages can be achieved using the J3 axis's I/O port and dual-circuit air pipe?
A: The J3-axis IO port can be connected to equipment such as warehouse conveyor lines and pallet scanners, realizing the full automation of the "pallet scanning and identification - robot grasping - conveyor line transfer" process; the dual-circuit air pipe can be connected to a pneumatic pallet clamp, supporting the rapid clamping and loosening of pallets of different materials (such as wood and plastic), improving the automation efficiency of pallet handling.
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